3Phase Power Controller

3-Phase 1000A / 1200A

A RIGHT THINK FOR QUALITY - PION SERIES

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MODEL
PION-D3W-1000-xx
PION-D3W-1200-xx
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diagram1.jpg

pioncert.jpg
SPECIFICATION
A RIGHT THINK FOR QUALITY - PION SERIES

For detailed information, please download the "User Manual" below and refer to it.
CATEGORY SPECIFICATION

Rated
voltage

220~440VAC (MIN 190 ~ MAX 480, R.S.T Input : Free Voltage - Voltages other than this are made to order)

Rated
current

35, 50, 70, 90, 110, 130, 160, 200, 250, 300, 400, 500, 600, 750, 850, 1000, 1200 (A)

Frequency

50/60Hz (Automatic discriminating)

Control
system

Phase control, Zero crossing control, Combination control (phase + zero crossing)

Control
input

4~20mA, 1~5VDC, 0~5VDC, 0~10VDC, VR10KΩ, MODBUS (ASCII/RTU)

Load
types

Heater coupled load (Phase / Zero crossing), Inductive load (Phase)

Minimum
load

More than 1A

Output
range

0~99%

Output
resolution

Signal (4~20mA etc.) control :12Bit
MODBUS control :14Bit

Environment

Humidity : 20~90% (without condensation) Surrounding Air temperature : 0~50℃

Cooling
method

Forced air cooling type
- with automatic Fan On/Off function(When heat sink temperature exceeds 40℃, Fan On and when it is below 30℃ ,Fan off)

Dielectric
strength

3,000VAC ~50/60Hz for 1 min

Insulation
resistance

Power : Case 200MΩ (at 500VDC)

Control
Power

110V~230VAC 50/60Hz
- 35~200A - 45W / 250~300A - 65W / 400~500A - 105W / 600~850A - 145W / 1000~1200A - 185W
- If you are using a 110V control power you must replace the cooling fan (110VAC)

Alarm
output

Alarm1, 2 (1a 250VAC 5A) : Over current, Overheating warning, Blown FUSE, Load (Heater) disconnection,
Thyristor failure, Overheating Caution

Basic
functions

• Fuse speed internal mounting
• Current display ( True_RMS )
• RUN / STOP (Contact input)
• Fuse disconnection alarm
• Soft Up/Down(0~900sec)
• Soft Start ( 0~900sec )
• Thyristor failure alarm
• Over current setting
• Manual output test
• Elevation function
• Input signal (4~20mA, 1~5V, 0~5V, 0~10V, VR10KΩ)
• Equipped with automatic recovery circuit
• Transformer coupled load MODE
• Main switch (R.S.T) block display
• Status display & alarm display
• Max output limit (0~100%)
• Inductive load MODE
• Manual operation
• MODBUS (RS-485)
• Fuse speed internal mounting
• Current display ( True_RMS )
• RUN / STOP (Contact input)
• Fuse disconnection alarm
• Soft Up/Down(0~900sec)
• Soft Start ( 0~900sec )
• Thyristor failure alarm
• Over current setting
• Manual output test
• Elevation function
• Input signal (4~20mA, 1~5V, 0~5V, 0~10V, VR10KΩ)
• Equipped with automatic recovery circuit
• Transformer coupled load MODE
• Main switch (R.S.T) block display
• Status display & alarm display
• Max output limit (0~100%)
• Inductive load MODE
• Manual operation
• MODBUS (RS-485)

Optional
functions

• FAN failure alarm
• 3 Channel control mode
• Current / Voltage / Power feedback
• Current limit (voltage feedback)
• Transmission output [Transmits the output value of the R.S.T current (by 4~20mA)]
diagram2.jpg

DIMENSIONS
A RIGHT THINK FOR QUALITY - PION SERIES

For detailed information, please download the "CAD drawing" below and refer to it.
Capacity (A) W H D W1 H1 Interval (T) Weight (kg) Attachment
bolt
Main Power
bolt

Lite 15, 25

112
162/192
166
102
132
10
1.8
M4
M5

Lite 33, 45

112
205
166
102
132
10
1.84
M4
M5

35, 50

115
240
180
93
230
30
4
M4
M6

70, 90

124
282
190
101
270
30
5
M4
M6

110, 130

124
384
207
101
372
30
7
M4
M8

160, 200

166
409
210
143
397
30
10
M4
M8

250, 300

219
510
266
170
490
50
22
M6
M10

400, 500

294
570
266
230
550
50
38
M6
M12

600, 750, 850

375
580
314
306
550
70
58
M8
M12

1000, 1200

539
670
360
470
642
80
84
M12
M12
Capacity (A)

Lite 15, 25

Lite 33, 45

35, 50

70, 90

110, 130

W
112
112
115
124
124
H
162/192
205
240
282
384
D
166
166
180
190
207
W1
102
102
93
101
101
H1
132
132
230
270
372
Interval (T)
10
10
30
30
30
Weight (kg)
1.8
1.84
4
5
7
Attachment
bolt
M4
M4
M4
M4
M4
Main Power
bolt
M5
M5
M6
M6
M8

Capacity (A)

160, 200

250, 300

400, 500

600, 750, 850

1000, 1200

W
166
219
294
375
539
H
409
510
570
580
670
D
210
266
266
314
360
W1
143
170
230
306
470
H1
397
490
550
550
642
Interval (T)
30
50
50
70
80
Weight (kg)
10
22
38
58
84
Attachment
bolt
M4
M6
M6
M8
M12
Main Power
bolt
M8
M10
M12
M12
M12

Formula of an electric current amount change According to heater capacity
Actual loading capacity (A) = Result not "x 1.3", Design loading capacity (A) = Result "x 1.3".

Our rated capacity is on condition 25 degrees at room temperature & Rated voltage,
So Please put your capacity calculation Considering the Field situations (Temperature, Input Voltage etc) when choosing a model.
  • 3 Phase
    Resistive load

    =

    Heater (W)
    × 1.3
    1.732 × Voltage
  • 3 Phase
    Inductive load

    =

    Heater (W)
    × 2.0
    1.732 × Voltage
  • 1 Phase
    Resistive load

    =

    Heater (W)
    × 1.3
    Voltage
  • 1 Phase
    Inductive load

    =

    Heater(W)
    × 2.0
    Voltage
FILE : [3P 35~1200A]Pion English Users Manual_P3CE8_Rev_05.pdf (4.8M)
FILE : [2D_CAD] 3P PION_15A~1200A Rev07.dwg (24.5M)
FILE : [3D_CAD] 3P_PION_D3W_035~1200_Rev01.zip (81.1M)